200 Mill Road = Riverhead, NY 11901-3125 USA = Tel (631) 727-0300 FAX (631) 369-5939

KAPS-ALL® is proud
to be a member of

PMMI
PAC



Soft drink association

ROTARY LIQUID FILLERS

FILLS-ALL LOGO

MODEL FA-R36
Above: Model FA-R36


FILLS-ALL®
quality Rotary Fillers are designed for multipurpose filling operations--from free-flowing to viscous products. Only Kaps-All® Packaging Systems, Inc., offers a wide range of filling methods and techniques. Kaps-All provides you with the best filling system for your specific application. They offer accuracy, repeatability, and ease of use with little or no changeover parts. State-of-the-art components offer maximum performance, reliability and versitility to keep pace with your production requirements. FILLS-ALL fillers can operate separately or can be integrated into a complete packaging system. Filling demonstrations and testing of your products are available.

FILLS-ALL® FILLERS ARE IDEAL FOR THE ENTIRE SPECTRUM OF FILLING APPLICATIONS:

Pharmaceutical • Industrial • Cosmetic • Biotech • Laboratory • Beverages
House-Hold Products • Biomedical • Chemical • Food • Automotive
Veterinary • Paint • Toiletries and Hygenics

ROTARY FILLERS
FILLS-ALL® FEATURES
BENEFITS
Incorporates innovative, trendsetting and
patented Kaps-All designs

Decades of trouble-free performance
2-year guarantee--the longest in the industry
Designed with over 62 years experience engineering and manufacturing of packaging machinery...since 1941.

Rotary Filling SystemSmooth, continuous filling
Outperforms more expensive rotary systems
No product spilling or splashing when running high fill levels
Fill speeds to meet your needs
Tool-less ChangeoversColor coded star wheels, guide and timing screw. All adjustments require no tools.
Closed tip diving nozzle capabilityFoam Control, no splashing, clean fill
Flush-in-place systemSystem allows for fast and easy flushing
Speeds productivity, saves labor, time and cost
Eliminates the need for disassembly
Top drive constructionDrive system is away from the wetted area and isolated from the container filling area
No belts--gear driven for durability and reliability
Longer operating life
Rigid power train for optimum speed and accuracy
Safety clutch drive
Stainless steel construction with stainless frame and all stainless steel nozzlesProtects against corrosion. Built to last. This feature is standard with Kaps-All but optional with other manufacturers.
Easy bottle height adjustment. Fast, easy bottle changesReduced setup time. Handles vials to gallon containers
Reduced labor and operating costs
Recipes and setup changes at a touch of a button
Unique modular Kaps-All design allows for future expansion from 9 stations to 36. Nozzles in stock in all sizes and typesLowest possible initial cost
Extremely cost-effective ability to double production rates
Machine is built to grow with your production requirements
Stainless steel and Lexan safety guards with interlocking switches. Safety jam with manual restart.High level of personal protection
Drive train is protected against mechanical jam. This feature is standard with Kaps-All but optional with other manufacturers.
Patented fine tuning "ACCU-JUST™" nozzle adjustment (Optional)Each filling nozzle can be independently fine tuned to disperse the exact amount needed to within 5/1000 inch
Allen Bradley microprocessor with standard touch screen control (Optional)Numerous added conveniences such as bottle counter, rate meter, digital speed display, pump supply pressure display, menu with recipes for quick changeovers, closed loop controls, jog for easy setup, etc.
RS-232 option for linking machine and line integration
NEMA 4 electricsMachine can be washed down as needed
No air required
Exclusive dual manifold design
Eliminates overflow tanks and unwanted spills
Opens up bottom of machine for ease of cleaning
Sanitary clamps to easily assemble/disassemble for cleaning
Clean product flow path
Minimizes container pressurization
Available as pressure, gravity, or combination fill systemAllows you to handle the widest possible range of products and filling speeds with one machine
Optional Features

Hazardous location electrics, conveyor lengths to suit your needs, special bottle handling components, special tubing for hot fills, titanium and PVC nozzles for special products, left to right travel is standard, right to left available, monoblock with capper. RS-232 interface for integration/validation, etc.

FILLS ALL'S uniquely designed manifold/product transfer systems allows for simple, clean, trouble-free filling. One "combined" manifold reduces seals, parts and tubings giving quicker changeovers for easier cleaning. The components are held together with sanitary ferrules and tool-less sanitary clamps. Manifolds are made out of stainless steel material as standard equipment. For changeover, the complete product transfer system disassembles quickly without tools. Overflow tanks and extra product recirculating devices are eliminated so your product is treated gently with accuracy.

Optional Touch Screen Controls


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